Diamond-products FZ Manuel d'utilisateur

Wall saw system FZIndex 003Operating instructionsSpare parts list

4.5 Function Hydraulic scheme Function (Figure)6DZPRWRU 6ZLYHOOLQJPRWRU 6ZLYHOOLQJDUP )HHGPRWRU7UDFN &RXSOLQJ VZLYHOOLQJ 1LS

 Function (table)From where ...WKURXJKZKDW... to where?5HPDUNVBlade driveMain circuit+RVHVSaw motor (1)6HQVHRIURWDWLRQLVIL[HGSaw m

4.6 Operating elements andconnectionsFig. fz3-1.tifDesign and function FZPage 12 FZ30494E

Position in figureDesignation Function1Bolt for blade guard0RXQWLQJWKHEODGHJXDUG2Water connection&RQQHFWLQJWKHZDWHUKRVH3Tensioning block)L[L

5 Set-up5.1 Initial set-upThe wall saw system is delivered ready for set-up. All instructionsin this chapter are equally valid at the initial set-up.5

 Position of cutsInform yourself about the concrete to be cut. – Where is the reinforcement? – Is the concrete heavily or lightly rein-forced? –

5.3 Choosing the saw bladeSelect the saw blade with the required diameter with regard to therequirements both of cut and of technical conditions. 

 OvercutMaximum depth of incision Minimal depth of incisionDiameter of saw blade Diameter of saw bladeThicknessof concrete50060075080090010001200

5.4 Choosing the saw motorChoosing the appropriate saw motor results in... – Best cutting performance– Least saw blade wear– Longest working life:KHQ

FZ + DK (35 PS Wisconsin) / DK.1 (27 PS Kubota) / DK.2 (27 PS Hatz)I II III IVMotor [ccm] Ø min —Ø max Ø min —Ø max Ø min —Ø max Ø min —Ø max8 500 — 5

0.1 IntroductionDear customerYou have decided to buy a HYDROSTRESS system.You acquired a highly sophisticated an reliable sta-te-of-the-art unit..Due

5.5 Changing the saw motor Removing the saw motorNever connect or disconnecthoses when the unit is running.1) Turn off power unit2) Turn the pres

5.6 Fixing the tracks on concretePay attention to the following in-structions. Inappropriate fixingleads to serious hazards!Always use:– Tensioning bl

 Procedure1) Mark the cutting line2) Mark the dowel line in sections of 22cm (for flush cutting 24 cm)3) Mount the tracks (1) to the track ba-ses

 ProcedureMount wall saw head without saw blade1) Unscrew adjusting grips completely2) Mount wall saw head3) Fasten the adjusting grips so thatth

 Mounting saw blade and blade guard6DZEODGH 6DZEODGHFRYHU 5DGLDOFDP $OOHQKHDGVFUHZV0[%ODGHKXE1) Fasten the saw blade with s

 After flush cuttingRemount the cover plate to the blade guard.5.9 Connecting the power unit FundamentalsNever connect or disconnecthoses wh

 Connecting the hosesTurn the pressure valve at thepower unit to zeroThe following hose connections are to be established:Wall saw system Power u

6 Sawing6.1 Before sawingNever saw without bladeguard. Pay attention to the following in-structions:– Check the moving sense of the wallsaw head and t

6.3 After the first cut Further infeedAfter the first cut further infeed can be more than 5-10 cm. Thedepth of cut depends on the power of the co

6.4 End of machining1) Turn off power unit and unplug mains2) Relieve pressure from the hydrauliccircuits3) Clean wall saw system, e.g. by ho-sing it

0.5 Table of contents0.1 Introduction 20.2 Validity of this manual 20.3 Technical standards 20.4 Delimitation of system 20.5 Table of contents 31 Safe

7 TroubleshootingProceed systematically when looking for the cause of defects. forthis purpose also use the hydraulic scheme.If you cannot find the de

Trouble Cause Remedy&RXSOLQJOHDNV &RXSOLQJLVGHIHFWLYH 5HSODFHWKHVHDOLQJ&RXSOLQJLVGHIHFWLYH 5HSODFHFRXSOLQJ:DOOVDZKHDGGRHVQRWP

8 Maintenance8.1 Maintenance tableService the system within the indicated intervals in order to ensure:– Safety of the operator– Best performance – Be

8.2 Checking tension of toothed belt1) Remove the rubber seal of the bladeflange2) Remove the belt cover3) Check the tension8.3 Tensioning the toothed

8.5 Replacing feed motor8.6Replace swivelling motorFig. fz7-3.tifFig. fz7-4.tifMaintenance FZPage 34 FZ30494E

8.7 Refilling lubricantUse MOBIL GLYGOYLE exclusively. Feed gear1) Loosen 3 screws (3)2) Remove feed gear3) Remove old lubricant from gear4) Clea

9 RepairingComponents other than the describedmay only be replaced by authorized per-sonnel trained at HYDROSTRESS orequally qualified personnel.Conta

10 Transport, placing out of service, storing, disposal10.1 TransportThe wall saw system is a high-tech product. Protect it againstdamage during trans

10.3 DisposalThe wall saw system consists of the following materials:– Cast and rolled aluminum – Bronze– Steel– Rubber– Rubber / nylon - tissue– Synt

11 AccessoriesThe supplied tool kit provides the following:– 3UHVVXUHUHOLHIYDOYH– )OXVKFXWWLQJIODQJHZLWKDOOHQKHDGFRXQWHUVXQNVFUHZV– 7UDFNHQG

1 Safety instructions1.1 Fundamentals Qualification of operating personnelMachining concrete and stone is neither simple nor without dan-ger. Hig

12 Spare parts list12.1 Order indicationsFor spare part orders we need the following indications:– Type of machine according to type pla-te (for examp

12.2 Table of contents (Spare parts)Fig. fz11-0.tifFZ Spare parts listFZ30494E Page 41

Fig. 11-1FZ31294 Page 42

FZ31294Page 43

Fig. 11-2FZ31294 Page 44

HS # Diamond Products # 1 XXKL- 00000- 41 Plexiglas Schild Plexiglass sig

Fig. 11-2FZ31294 Page 46

31 01I1- 06020- 11 3400708 Allen Screw 1 32 000

Fig. 11-2FZ31294 Page 48

61 0001- 53854- 03 3400199 Feeding Gear 162 0001- 53855- 03 3

Hazard Safety clothingfalling parts: helmet, hard-toedbootmoving, sharp-edged parts: glovesflying sparks andpieces:safety glassesslipping: antislippin

Fig. 11-2FZ31294 Page 50

91 01I1- 06016- 11 3400346 Allen head screw 192 02S1- 02512- 50 3

Fig. 11-3FZ31294 Page 52

99MS- 54236- 01 3400252 Carriage Guide Complete Butterfly Handle 1 0001- 53856- 02 3400351 Carrier 2 01I2- 060

Fig. 11-4FZ31294 Page 54

99MS- 54565- 01 3400331 Feed motor 1 07M1 00006 32 3400160

Fig. 11-6FZ31294 Page 56

99MM- 32005- __ Saw motor Size 21 07S1- 00801- ?? 3401022(FD)3400140(Bruning) 3/4'Coupler 1 2 08D1-

Fig. 11-7FZ31294 Page 58

99MM- 34008- __ Saw motor Gr. 3 cpl. 1 07M2- 33208- __ 3401877 (40cc) Hydraulic motor 12 00

 Safe areas for the operatingpersonnel and other people The machine is designed to be operated by one single person. During machining other peopl

Fig. 11-8FZ31294 Page 60

99MS- 54126- 00 Blade protection Ø 800, 3 pc. 1 01I1- 06045- 00 3400921

Fig. 11-9FZ31294 Page 62

99MS- 53693- 10 Blade Guard Ø 1000, 3 pc. 1 01I1- 06045- 00 3400921 Allen head srew 8

Fig. 11-10FZ31294 Page 64

NA 99MS-54514- 00 3400206 Flush cut flange compl. US1 5/16" X 1" Flat Hd. 2900174 Countersunk head screw

Fig. 11-11FZ31294 Page 66

Steel V-track 1 99MS- 00700- 11 3400478 V-track compl. 27" 2 99MS- 01100- 11 2500304

Fig. 11-12FZ31294 Page 68

99MS- 53675- 20 3400480 Steel V-Track Foot1 0001- 53478-

2 Technical data2.1 Dimensions (Text) Total weightNJ ZDOOVDZZLWKRXWVDZPRWRUNJ K\GUDXOLFPRWRUVDZPRWRUNJ EODGHJXDUGLQSLHFHV

Fig. 11-13FZ31294 Page 70

99MS-52044-01 n/a 1 01I1- 08020- 11 n/a

Fig. 11-14FZ31294 Page 72

99MS- 53717- 01 3400868 Stair V-track Foot1 0001- 53478- 05 3400167

Fig. 11-15FZ31294 Page 74

99MS- 52477- 01 3400479 Swivel track base 1 01I1- 08016- 11 3402042

Fig. 11-16FZ31294 Page 76

99MS- 54612- 00 3400184 Bolt for blade guard 1 0001- 54566- 02 n/a

Fig. 11-17FZ31294 Page 78

99MS- 54615- 00 3400183 Blade guard holder in 2part 1 0001- 54590- 02 n/a

3 Range of application3.1 Connectable unitsBE-S oder BE-SB must only be operatedwith the additional use of a hose shut-offvalve or a motor unit with a

Fig. 11-18FZ31294 Page 80

99MS- 54613- 00 n/a Blade guard holder 1 0001- 54566- 01 n/a

Fig. 11-19FZ31294 Page 82

FZ31294Page 83

4 Design and function4.1 Design of wall saw systemThe wall saw system FZ consists of:– Wall saw head– Blade guard– Tracks Wall saw headThe wall s