Diamond-products FZ-2S Manuel d'utilisateur

Wall saw system FZ-2SIndex 000Operating instructionsSpare parts list

3 Range of application3.1 Connectable unitsBE-S oder BE-SB must only be operatedwith the additional use of a hose shut-offvalve or a motor unit with a

Fig. fz11-2e.tifFZ_20011 Page 100

FZ-2001 1 Page 101 99MS- 53717- 01 DP # Stepped V-track base Sabot de fixation p. escalierSupporto dei binari per scale10001- 53478- 053400167 Cla

Fig. fz11-2e.tifFZ_20011 Page 102

FZ-2001 1 Page 103 99MS- 52477- 01 DP # Swivelling track base Sabot de fixation orientableSupporto dei binari orientabile101I1- 08016- 1 13402042

4 Design and function4.1 Design of wall saw systemThe wall saw system FZ consists of:–––Wall saw headThe wall saw head incorporates all hydraulicund m

4.5 FunctionHydraulic schemeFunction (Figure)Fig. fz2-2ae.tifFig. funktion.tifPage 12 FZ_29811

Function (table)From where ... ... to where?Blade driveMain circuitSaw motor (1)Saw motor (1) Saw bladePower feedFeed circuitFeed motor (4)Feed motor

4.6 Operating elements andconnectionsFig. bedienel.tifPage 14 FZ_29811

Position in figureDesignation Function1 Bolt for blade guard2 Water connection3 Tensioning block4 Adjusting screws5 Adjusting grip6 Nipple of feed mot

5 Set-up5.1 Initial set-upThe wall saw system is delivered ready for set-up. All instructions in this chapter are equallyvalid at the initial set-up.5

5.3 Choosing the saw bladeSelect the saw blade with the required diame-ter with regard to the requirements both of cutand of technical conditions. Whi

Which size is the surplus of cut?Table "Overcut" indicates the required surplusof cut in dependence on saw blade diameterand depth of incisi

OvercutMaximum depth of incision Minimal depth of incisionDiameter of saw blade Diameter of saw bladeThicknessof concrete50060075080090010001200150050

0.1 IntroductionDear customerYou have decided to buy a HYDROSTRESS system.You acquired a highly sophisticated and reliablestate-of-the-art unit..Due t

5.4 Choosing the saw motorChoosing the appropriate saw motor resultsin... –––Base: Vmin = 38 m/s, Vmax = 42 m/sChoose the motor like this:1 Determine

FZ-2S + DK (35 PS Wisconsin) / DK.1 (27 PS Kubota) / DK.2 (27 PS Hatz)IIIIIIIVMotor [ccm] Ø min —Ø max Ø min —Ø max Ø min —Ø max Ø min —Ø max8500 — 55

5.5 Changing the saw motorRemoving the saw motorNever connect or disconnecthoses when the unit is running.• Turn off power unit• Turn the pressure con

5.6 Fixing the tracks on concretePay attention to the following in-structions. Inappropriate fixingleads to serious hazards!Always use:––––Procedure•

5.7 Mounting the wall saw headProcedureMount wall saw head without saw blade• Turn Y-Handle (2). The turnkey lock (1) willangage5.8 Fasten the adjusti

5.9 Release of the carriage guides• Push turnkey lock with thumb and simulta-neously...• ...turn Y-handle counter-clockwise5.10 Mounting blade and bla

• Fasten the saw blade with saw blade coverand central lockscrew M16x30, or with sawblade cover and six screws M8x16• Check the blade angle and readju

Connecting the hosesTurn the pressure valve at thepower unit to zeroThe following hose connections are to be es-tablished:Wall saw system Power unitSa

6 Sawing6.1 Before sawingNever saw without bladeguard. Pay attention to the following in-structions:• Check the moving sense of the wall sawhead and t

6.3 After the first cutFurther infeedAfter the first cut further infeed can be morethan 5-10 cm. The depth of cut depends onthe power of the connected

0.5 Table of contents0.1 Introduction 20.2 Validity of this manual 20.3 Technical standards 20.4 Delimitation of system 20.5 Table of contents 31 Safe

6.4 End of machining• Turn off power unit and unplug mains• Relieve pressure from the hydraulic circuits• Clean wall saw system, e.g. by hosing itdown

7 TroubleshootingProceed systematically when looking for thecause of defects. for this purpose also use thehydraulic scheme.If you cannot find the def

Trouble Cause RemedyPage 32 FZ_29811

8 Maintenance8.1 Maintenance tableService the system within the indicated inter-vals in order to ensure:–––Disconnect the system fromthe power unit be

8.2 Checking tension of toothed belt• Remove the rubber seal of the blade flange• Remove the belt cover• Check the tension8.3 Tensioning the toothed b

8.4 Replacing guiding devices8.5Replacing feed motor8.6Replace swivelling motorFig. priwe.tifFig. vomont.tifFig. schmont.tifFZ_29811 Page 35

8.7 Refilling lubricantUse MOBIL GLYGOYLE, penetrationrate 420-460, NLGI Code: 00 exclusi-vely.Feed gear• Loosen 3 screws (3)• Remove feed gear• Remov

9 RepairingComponents other than the describedmay only be replaced by authorized per-sonnel trained at HYDROSTRESS orequally qualified personnel.Conta

10 Transport, placing out of service, storing, disposal10.1 TransportThe wall saw system is a high-tech product.Protect it against damage during trans

11 AccessoriesThe supplied tool kit provides the following:–––––Available on request:––––––––––––––––––FZ_29811 Page 39

1 Safety instructions1.1 FundamentalsQualification of operating personnelMachining concrete and stone is neithersimple nor without danger. High materi

12 Spare parts list12.1 Order indicationsFor spare part orders we need the following in-dications:–––For orders, inquiries and information pleaserefer

12.2 Table of contents (Spare parts)The blade cover with central lockscrew M16x30is indicated on page 50Fig. inhve98.tifFZ_29811 Page 41

Fig. fz11-2e.tifFZ_20011 Page 42

XXKL-00000-41 DP # Scie murale FZ-2S Wall saw FZ-2S Sega a muro FZ-2S Targhetta HS B4 1 Plaque HS B4 Type plate HS B4 1 2 02Z2-1 002

Fig. fz11-2e.tifFZ_20011 Page 44

FZ-2001 1 Page 45 31 01I1-06020-11 3400708 Vis à six pans creuxAllen head screw Vite ad esagono cavo32 0000-60021-08 3400797 Roue motr

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FZ-2001 1 Page 47 0001-53854-03 3400199 Roue d'alimentationFeeding wheel Ruota di trasmissione61 0001-53855-03Anneau de voyageTravel ri

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FZ-2001 1 Page 49 102 02S1-02915-50 3400700 01I1-08025-11 0002-54457-02 Anneau de retenue S. Seeger cirglip-rin

Recognize warnings!Pay attention to the following words, theircharacteristics and their meaning:Danger: Orders or prohibitions designedto prevent inj

FZ-2S-LY / 000 -11

Hydrostress # DP # Description 0003-53908-01 3400805 O

Fig. Y-FUHRRE.tifFZ_20011 Page 52

FZ-2001 1 Page 53 99MS-60021-93DP # 3400799 Glissi6re de char. Y droiteCompl guide (right) Guida del carrello Y destra0000-60021-683400858 Arbre c

Fig. Y-FUHRLI.tifFZ_20011 Page 54

FZ-2001 1 Page 55 99MS-60021-94DP # 3400800 Gliss. de char. Y gaucheComp.guide(left) Guida del carrello Y sinistra0000-60021-683400858 Arbre crant6

Fig. 11-4FZ_20011 Page 56

FZ-2001 1 Page 57 99MS- 54565- 01DP #3400331 Moteur d'avanceFeed advance motor Motore d'avanczamento107M5- 00006- 32 Moteur hydraulique

Fig. 11-6A.tifFZ_20011 Page 58

99MM- 32005- 07M2- 32205- FZ-2001 1 Page 59 DP # Saw motor Gr. 2Moteur de sciage Gr. 2 compl.Motore della segaGr. 2, compl.8 ccm107S1- 00801-343

Hazard Safety clothingfalling parts: helmet, hard-toedbootmoving, sharp-edged parts: glovesflying sparks andpieces:safety glassesslipping: antislippin

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FZ-2001 1 Page 61 20HS-AZO06DP # 3402089 Raccord rapide du moteurQuick change set Set per cambiamento rapido10001-53391-01 Motor flangeBride de m

Fig. fz11-2e.tifFZ_20011 Page 62

99MM- 32008- 07M2- 33208- FZ-2001 1 Page 63 DP # Moteur hydr. Hydraulic motor B/S 40 ccm Motore idraulico B/S 40 ccm1 Hydraulic motorMoteur hyd

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99MM- 32005- FZ-2001 1 Page 65 DP# Moteur hydrauliqueHydraulic motor S 40 ccm Motore idraulico S 40 ccm07M2-33208- Moteur hydraulique Hydraulic

Fig. fz11-2e.tifFZ_20011 Page 66

FZ-2001 1 Page 67 99MS- 51973-00 Flush cut flange compl.Bride pour coupe 6 ras cpl Flangia per taglio a filo par101I4- 08016-213401900 Countersun

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99MS-60052-10968764 DP # 3400762Blattschutzaufnahme BlattschutzaufnahmePCs. Blade Guard Bolt comp. FZ-2ST-ETL-0205 fm 0000-60052-05Zentrierbolzen US

1.2 Before machiningEmergency stopMake sure that you know how to stop themachine immediately (see "Emergency stop")!First aidFind out where

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FZ-2001 1 Page 71 99MS- 54126- 00Blattschutz 0 800, 3 tlg.Blade p. 0 800/3 p.Capot de prot. 0 800, 3 pc.Carter disco 0 800, 3 pz.101I1- 06045- 00I

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FZ-2001 1 Page 73 99MS- 53693-10 DP # 3401891 3pc. Comp. Bl. prot. 0 1000, 3 pc. Capot de prot. 0 1000, 3 pc.Carter disco 0 1000, 3 pz.101I1- 0604

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FZ-2001 1 Page 75 99MS-60055-50 DP # S. de capot 3 pi6ces Blade guard hold. alu 3 partsSupporto per carter 3 partiTotal0000-60051-

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FZ-2001 1 Page 77 DP # Capot de protection 800Blade guard 800 Carter del disco 800Total0000-60051-193402005 Bride de fixation Clamp Fermaglio0000

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FZ-2001 1 Page 79 DP # Capot de protection 800Blade guard 800 Carter del disco 800Total0000-60051-123402002 Pi6ce de glissement Sliding blocPattin

1.3 During sawingUse only the screws specified for this purposeand meeting the prescribed length and qualityrequirements!Never use saw blades with cra

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FZ-2001 1 Page 81 DP # Capot de p. 800Blade guard 800 Carter del disco 800Total0000-60051-133402003 EcrouNutDado0000-60051-33Schutzprofil 800 l.

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FZ-2001 1 Page 83 DP # Capot de protection 1000Blade guard 1000 Carter del disco 1000Total0000-60051-193402005 Bride de fixation Clamp Fermaglio00

Fig. fz11-2e.tifFZ_20011 Page 84

FZ-2001 1 Page 85 DP # Capot de p. 1 000Blade guard 1000 Carter del disco 1 000Total0000-60051-123402002 Pi6ce de glissement Sliding bloc Pattino

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FZ-2001 1 Page 87 DP # 3401898 Blade guard 40"/

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FZ-2001 1 Page 89 DP # 3400179Capot de prot. 1 000 2 pcs.Blade guard 40"/2 pc.Carter 1000 in 2 parti regolabile T61e cache 1 000 mm AZ/sup.Mo

2 Technical data2.1 Dimensions (Text)Total weightBlade drivePower feedSwivellingGuidanceTracks2.2 Dimensions (Figure)Fig. masse.tifFZ_29811 Page 9

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FZ-2001 1 Page 91 DP #3401979 Blade guard 56" /

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FZ-2001 1 Page 93 DP # 3400102 Blade guard 63" /2 pc.Carter in 2 parti regolabile 0000-52291-01 T61e cache AZ 1600 mmMounting Plate AZ 160

Fig. fz11-2e.tifFZ_20011 Page 94

FZ-2001 1 Page 95 DP # S. pour capot 2 pcs. Blade guard holder withSupporto per carter in 2 parti0000-60055-02 Tube de support 2Supporting tube 2

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FZ-2001 1 Page 97 DP # V-track Alum/Steel Rail en V Binario V199MS- 00700- V-Schiene kpl. 700 V-track compl. 700Rail en V complet 700Binario V co

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FZ-2001 1 Page 99 99MS- 53675- 01DP # 3400480 V-track base ( steel) Sabot de fixation p. rail en V Supporto dei binari V10001- 53478- 053400167 Cl